Saw Bodies for Manufacturing of Diamond-tipped Saw Blades

Saw Bodies for diamond saw blades are made from high quality materials according to the standard FEPA. They are delivered hardened, tempered, straightened and tensioned ready for the welding on of segments. Following an agreement with the manufacturer is possible to manufacture body of various diameters, dimensions of central hole with the required amount and dimension of grooves, all according to the customer‘s wishes. The maximum diameter of saw bodies for the production of diamond blade saws is 1500 mm.
Usage: After the welding on of appropriate segments the bodies are suitable to be used:
  • in masonry for the cutting of granite, marble, sandstone, etc.
  • in building industry (wall saws) for the cutting of concrete (reinforced concrete)
  • in ground construction for the cutting of asphalt

Saw Bodies for Manufacturing of Diamond-tipped Saw Blades
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Design: The Bodies are manufactured in three basic types of grooves according to the standards of FEPA
C1 - wide groove
C2 - narrow groove
C3 - narrow groove with an opening
Other design types:
  • double groove for the welding on of shorter segments
  • chamfered segment for the protection of the blade during the cutting of abrasive materials
  • other designs according to the customer’s wishes
It is also possible to manufacture the Clamping openings according to the customer’s requirements.

Related information


Bodies are manufactured with three basic types of grooves. Nonetheless, with regards to the use of laser technology it is possible to deliver the body with a groove shape according to the customer's wishes.

BASIC DIMENSIONS

D1Thickness
S
min. Clamp. opening
dH7
C1C2C3m
zABLzABLzABL
2401,812,71814833,92114332,92114332,90,7
2901,812,718141040,62114340,42114340,41,0
3401,8 (2,2)2021141040,92514339,72514339,71,3 (1,6)
3901,825,424141041,12814340,82814340,81,7
3902,2 (2,5)25,424141041,12814340,82814340,82,1 (2,4)
4402,825,426141241,23214340,23214340,23,4
4902,825,430141041,33614339,83614339,84,3
5402,825,432141241,04214337,44214337,45,2
5903,025,436141041,54214341,14214341,16,6
5903,525,436141041,54214341,14214341,17,7
5904,025,436141041,54214341,14214341,18,9
6153,525,436141241,74614339,04614339,08,4
6403,525,439141041,64614340,74614340,79,1
6404,025,439141041,64614340,74614340,710,4
6903,0 (3,5)25,440141242,25014340,45014340,49,1 (10,6)
6904,025,440141242,25014340,45014340,412,1
7154,025,440141046,25014341,95014341,913,0
7403,0 (3,5)25,446141040,55414340,15414340,110,4 (12,2)
7903,0 (3,5)25,446141242,05714340,55714340,511,9 (13,9)
7904,025,446141242,05714340,55714340,515,9
7904,525,446141242,05714340,55714340,517,9
8843,0 (3,5)25,464181825,46418538,46418538,414,9 (17,4)
8845,025,464181825,46418538,46418538,424,8
9143,5 (5,0)5072181425,96418539,96418539,918,6 (26,6)
9843,0 (3,5)5070182024,27018539,27018539,218,5 (21,5)
9845,08070182024,27018539,27018539,230,8
10845,58074182224,07418541,07418541,041,1
11843,56080182224,58018541,58018541,531,2
11845,58080182224,58018541,58018541,549,0
12365,58084222224,28418541,28418541,253,4
13505,510088222226,28818543,28018548,063,7
14855,5100100222224,710020541,710020541,777,0
Legend: Z - amount of segments, A - depth of groove, B - width of groove, L - length of segment,


Saw Bodies for Manufacturing of Diamond-tipped Saw Blades

Saw Bodies for Manufacturing of Diamond-tipped Saw Blades

Materials used for the body for standard welding on of segments # 214 – 1500 mm:

DIN No.MarkC(%)Si(%)Mn(%)Cr(%)Mo(%)
1.200375Cr10,74-0,800,25-0,400,65-0,800,30-0,45 

Materials used for the body for welding on of segments by laser # 290 – 1000 mm:

DIN No.MarkC(%)Si(%) Mn(%)Cr(%)Mo(%)
1.7220, 1.721825CrMo4m0,22-0,29 0,17-0,370,50-0,800,90-1,200,15-0,25

BASIC MANUFACTURING TOLERANCES

Diameter Run out Planarity Tension Flange
axial radial mm R1 R2 Diameter
164 0,12 0,1 0,1 0 - 0,1 0 - 0,1 80
180 0,12 0,1 0,1 0 - 0,1 0 - 0,1 80
190 0,12 0,1 0,1 0 - 0,1 0 - 0,1 80
215 0,15 0,1 0,1 0 - 0,1 0 - 0,1 80
240 0,15 0,1 0,1 0 - 0,1 0 - 0,1 80
266 0,15 0,1 0,1 0 - 0,1 0 - 0,1 80
274 0,15 0,1 0,1 0 - 0,1 0 - 0,1 120
290 0,15 0,1 0,1 0 - 0,1 0 - 0,1 120
340 0,15 0,1 0,1 0 - 0,1 0 - 0,1 120
390 0,15 0,1 0,1 0 - 0,1 0 - 0,1 120
410 0,2 0,15 0,15 0 - 0,1 0 - 0,1 120
440 0,2 0,15 0,15 0 - 0,1 0 - 0,1 120
490 0,2 0,15 0,15 0 - 0,1 0 - 0,1 170
540 0,2 0,15 0,15 0 - 0,1 0 - 0,1 170
590 0,2 0,15 0,15 0 - 0,15 0 - 0,075 170
615 0,25 0,15 0,2 0 - 0,15 0 - 0,075 170
640 0,25 0,15 0,2 0 - 0,15 0 - 0,075 170
690 0,25 0,15 0,2 0 - 0,15 0 - 0,075 200
715 0,25 0,15 0,2 0 - 0,15 0 - 0,075 200
740 0,25 0,15 0,2 0 - 0,15 0 - 0,075 200
790 0,25 0,15 0,2 0 - 0,15 0 - 0,075 200
815 0,25 0,15 0,2 0,05 - 0,2 0,025 - 0,1 200
840 0,25 0,15 0,2 0,05 - 0,2 0,025 - 0,1 200
884 0,25 0,15 0,2 0,05 - 0,2 0,025 - 0,1 250
984 0,3 0,15 0,25 0,05 - 0,2 0,025 - 0,1 250
1084 0,3 0,15 0,25 0,05 - 0,2 0,025 - 0,1 250
1184 0,3 0,15 0,25 0,05 - 0,2 0,025 - 0,1 300
1234 0,5 0,2 0,45 0,05 - 0,2 0,025 - 0,1 300
1282 0,5 0,2 0,45 0,05 - 0,2 0,025 - 0,1 300
1332 0,5 0,2 0,45 0,05 - 0,2 0,025 - 0,1 300
1382 0,5 0,2 0,45 0,05 - 0,2 0,025 - 0,1 300
1482 0,5 0,2 0,45 0,05 - 0,2 0,025 - 0,1300

 
 


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